Ultrasonic servo presses MS soniTOP –
worldwide innovations with servo drive for plastic welding! 

More than 20 years of experience with ultrasonic technology results in impressive new developments. MS is revolutionizing plastic welding with a new product family. Ultrasonic servo presses in a class of their own: MS soniTOP! Designed especially for miniaturized components and assemblies with compact dimensions. Designed for precise process control and high-precision welding. Perfectly suited for the electrical and automotive industry, medical technology, and many other industries.

GENESIS, FUSION, NEXUS, OPUS: These are the names of the four models of the new ultrasonic servo presses MS soniTOP.


The models of the ultrasonic servo presses MS soniTOPA new level of ultrasonic welding, ultrasonic cutting and sealing, and ultrasonic sealing 

The top model for plastic welding: MS soniTOP GENESIS

MS soniTOP GENESIS is the top model of the new series of ultrasonic servo presses from MS for plastic welding. The ultrasound servo press offers every option – and a full range of advantages including MS paralliCer-Technology®. Through the HMI, up to six machines of this type can be connected together. Moreover, numerous external peripheral devices can be controlled.

Component memories:

  • 1,000

Drive variants of the servo drive:

  • 20 kHz / 6,000 W
  • 20 kHz / 5,000 W
  • 20 kHz / 4,000 W
  • 20 kHz / 2,500 W
  • 30 kHz / 2,000 W
  • 35 kHz / 1,000 W

Forces:

  • Force range 20 kHz: 10-3,000 N
  • Force range 35 kHz: 5–1,000 N

Controller:

Combination of turn-off options VARIO and KOMBI

  • Time
  • Energy
  • Absolute path
  • Relative path
  • Absolute performance
  • Metal contact

Profiling:

  • Force (10 forces + 2 holding forces)
  • Speed (10 levels)
  • Amplitude (10 levels)

Displays:

  • 17.3 inches (20 kHz, 30 kHz)
  • 15.6 inches (35 kHz)

Characteristics:

  • MS tensile test
  • MS log book
  • MS USB user login
  • MS extended I/O package
  • MS trace
  • Sequence Setup MS
  • Further options under “Accessories”

Interfaces:

  • USB
  • Ethernet
  • FTP
  • MS Network

Applications:

  • Ultrasonic welding
  • Ultrasonic cutting and sealing
  • Ultrasonic sealing

Technical data is based on the model variant “table machine”.

Up to 6,000 W for plastic welding: MS soniTOP FUSION

Thanks to many available generators, from 35 kHz to 20 kHz, MS soniTOP FUSION meets the requirements of different industries. The ultrasonic servo press is available with a welding power of up to 6,000 W. The innovative MS paralliCer-Technology® is already integrated.

Component memories:

  • 300

Drive variants of the servo drive:

  • 20 kHz / 6,000 W
  • 20 kHz / 5,000 W
  • 20 kHz / 4,000 W
  • 20 kHz / 2,500 W
  • 30 kHz / 2,000 W
  • 35 kHz / 1,000 W

Forces:

  • Force range 20 kHz: 10-3,000 N
  • Force range 35 kHz: 5–1,000 N

Controller:

Combination of turn-off options VARIO and KOMBI

  • Time
  • Energy
  • Absolute path
  • Relative path
  • Absolute performance

Profiling:

  • Force (5 forces + 2 holding forces)
  • Speed (5 levels)
  • Amplitude (5 levels)

Displays:

  • 15.6 inches (20 kHz, 30 kHz, 35 kHz)

Characteristics:

  • MS tensile test
  • MS log book
  • Sequence setup MS
  • Further options under “Accessories”

Interfaces:

  • USB
  • Ethernet
  • FTP
  • MS network

Applications:

  • Ultrasonic welding
  • Ultrasonic cutting and sealing
  • Ultrasonic sealing

Technical data is based on the model variant “table machine”.

Up to 5,000 W for plastic welding: MS soniTOP NEXUS

MS soniTOP NEXUS opens up many possibilities – 15.6 inch displays, all three model variants and servo drives from 1,000 W (35 kHz) to 5,000 W (20 kHz). Upon request, the MS stabilZer® as well as a machine networking are possible.

Component memories:

  • 100

Drive variants of the servo drive:

  • 20 kHz / 5,000 W
  • 20 kHz / 4,000 W
  • 20 kHz / 2,500 W
  • 30 kHz / 2,000 W
  • 35 kHz / 1,000 W

Forces:

  • Force range 20 kHz: 50-3,000 N
  • Force range 35 kHz: 10–1,000 N

Controller:

  • Time
  • Energy
  • Absolute path
  • Relative path

Profiling:

  • Force (3 forces + 1 holding force)
  • Speed (3 levels)
  • Amplitude (3 levels)

Displays:

  • • 15.6 inches (20 kHz, 30 kHz, 35 kHz)

Characteristics:

  • Several options under “Accessories”

Interfaces:

  • USB
  • Ethernet
  • FTP

Applications:

  • Ultrasonic welding
  • Ultrasonic cutting and sealing
  • Ultrasonic sealing

Technical data is based on the model variant “table machine”.

Up to 2,500 W for plastic welding: MS soniTOP OPUS

MS soniTOP OPUS offers smart and cost-effective entry into the world of ultrasonic servo presses from MS, with frequencies of 20 kHz (2,500 W) and 35 kHz (1,000 W). Optionally, the MS stabiliZer® provides for parallelism between the sonotrode and the workpiece.

Component memories:

  • 30

Drive variants of the servo drive:

  • 20 kHz / 2,500 W
  • 35 kHz / 1,000 W

Forces:

  • Force range 20 kHz: 50-3,000 N
  • Force range 35 kHz: 10–1,000 N

Controller:

  • Time
  • Energy
  • Absolute path
  • Relative path

Profiling:

  • Force (1 force + 1 holding force)
  • Speed

Displays:

  • 15.6 inches (20 kHz, 30 kHz, 35 kHz)

Characteristics:

  • Several options under “Accessories”

Interfaces:

  • USB
  • FTP
  • Ethernet

Applications:

  • Ultrasonic welding
  • Ultrasonic cutting and sealing
  • Ultrasonic sealing

Technical data is based on the model variant “table machine”.

 

Table machine, stand machine, inline

To ensure the greatest possible flexibility, the ultrasonic servo presses MS soniTOP are available in three model variants. The spectrum ranges from inline machines to stand machines and table machines including machine beds.

The unique features of the ultrasonic servo presses
MS soniTOPpreciSer®-Servoantrieb, user-friendly, integrated tensile test – and much more 

preciSer® servo drive including force and speed regulation –
integral component of the ultrasonic servo presses MS soniTOP

Smart and strong: The integrated servo drive completely dispenses with compressed air, in contrast to other pneumatic solutions. This makes it the natural solution for sterile clean room environments, such as in the medical and pharmaceutical industry.

Facts about the preciSer® servo drive

  • Speed of movement of up to 240 mm/s
  • Electrical total stroke adjustment up to 400 mm
  • Trigger and work positions as well as working stroke flexible and automatically positionable
  • Intelligent force and speed control starting at 5 N
  • Force control up to 3,000 N
  • Individual speed profiles up to 240 mm/s

Customer benefits of the preciSer® servo drive

  • Unique positioning accuracy – without using a hand wheel
  • High productivity – due to fast speed of movement
  • Ideal for clean rooms
  • Process repeat accuracy of traverse & weld processes
  • Extensive flexibility in production

Maximum usability –
the easy-to-operate ultrasonic servo presses MS soniTOP

Human and machine as an effective unit – MS soniTOP ultrasonic servo presses for welding and sealing as well as cutting and sealing create the connection. Visualization on powerful color displays with touchscreen technology is clear and user-friendly and furthermore, entirely safe!

Facts about user-friendliness

  • User interface with three hierarchies of information
  • Intuitive icons and graphics, along with clear tables
  • Control of additional peripheral devices such as scanners or cameras with no programming knowledge required
  • Visualization of the components to be welded for maximum transparency
  • Setup assistance systems, remote maintenance and upgrades
  • Touchscreen displays in 15.6 or 17.3 inches, depending on the machine model

Customer benefits of the user friendliness

  • Clear and intuitive operating concept
  • High safety due to integrated UPS (uninterruptible power supply)

Absolutely free of deflection –
thanks to MS paralliCer-Technology® and MS stabiliZer®

The MS paralliCer-Technology® is the core of precision in the new ultrasonic servo presses. This provides complete parallelism between the sonotrode and the workpiece – and thus processes entirely free of deflection. The result is uniform, high-strength weld seams, even when welding is being carried out with great forces or under enormous loads.

Facts about MS paralliCer-Technology®

  • Innovation for 100% parallelism
  • Alternative for stand machines: MS stabiliZer® – for seamless component contact during plasticizing

Customer benefits of MS paralliCer® and MS stabiliZer® (free of deflection)

  • Highest product quality through compliance with the narrowest tolerances
  • Continuous component contact through repeat process accuracy
  • Reduction of reject costs thanks to higher levels of control accuracy
  • Wide field of implementation due to drive concept for all applications

Extensive connectivity –
how ultrasound servo presses MS soniTOP connect

MS soniTOP also has a lot to offer in terms of connectivity: With only one controller, up to six ultrasonic servo presses can be operated centrally. Messages and potential faults can be quickly and easily sent – directly from the machine.

Facts about connectivity

  • Specially developed soniApp for production and quality monitoring
  • Knowledge database and cloud-based solutions currently being planned
  • Provide and use expertise regardless of time and place
  • Networking of up to six soniTOP ultrasonic servo presses

Customer benefits of the connectivity

  • Simple reading out and saving of parameters
  • Extensive process documentation
  • Networked production

Integrated tensile test –
the reliable ultrasonic servo presses MS soniTOP

MS soniTOP ultrasonic servo presses are true all-rounders. They masterfully fulfill their core functions – welding, cutting and sealing, and sealing of plastic parts. In addition, they can also be used for tensile testing. You can carry out the necessary conversion in just a few steps.

Facts about the integrated tensile test

  • Integrated tensile test from 10 N to 3,000 N
  • Speeds up to 240 mm/s
  • Linking – as well as documentation – of welding and tensile test parameters

Customer benefits of the integrated tensile testing

  • Welding and checking with just one machine
  • Extensive process documentation

Efficient quick change –
ultrasonic servo presses MS soniTOP with high dynamics

Tool-free changing of workpiece carriers and resonant units is quick and straightforward. To do so, you simply move a lever and the components to be changed, can be removed. After you insert the new parts, the system can easily be fixed in place again using the lever.

Facts about quick change

  • Simpler and quicker tool change without stockpiling tools.
  • Choose between automatic control or manual selection of welding recipes
  • Specified indexing after quick change
  • Maintain consistently high welding quality and prevent rejects after component change

Customer benefits of the quick change

  • Reduction of downtimes
  • Indexing for highest quality

Custom financing concepts –
cost-effective ultrasonic servo presses MS soniTOP

For the new ultrasonic servo presses MS soniTOP, MS provides tailor-made financing concepts. In many cases, leasing, installment purchasing, or renting are economically attractive alternatives to direct purchase.

Facts about financing

  • Ready for the future through long-term contracts
  • Also possible for brief periods of time

Customer benefits of financing

  • Very good leasing conditions
  • Great flexibility through rent-to-own option

Accessories for ultrasonic servo presses MS soniTOPSound-insulating cabinet, work table, and much more. 

Sound-insulating cabinet for plastic welding

The sound-insulating cabinet for MS soniTOP ultrasonic servo presses stands for the highest sound installation, safety and ergonomics. It includes a service door with a safety contact strip, and all operating devices can be flexibly positioned.

Facts about the sound-insulating cabinet

  • Workspace lighting
  • Adjustable footrest
  • Device casters with leveling feet
  • With optional light curtain
  • Mobile use

Ergonomic work table

The ergonomic work table extends all MS soniTOP ultrasonic servo presses in the corresponding model variant.

Facts about the work table

  • Space-saving accommodation of the switch cabinet
  • Adjustable footrest
  • Device casters with leveling feet
  • Rugged tabletop for clean work
  • Mobile use

Indexed adjustment module

The indexed adjustment module with workpiece nest increases the efficiency and quality of ultrasonic welding, cutting and sealing, and sealing with the MS soniTOP models.

Facts about the adjustment module

  • Tool change management
  • Fine adjustment is easy
  • Automatic detection of the tool and recipe selection

Fully automatic foil cycling device

Available in various sizes, the foil cycling device provides fully automatic feeding of the protective film.

Facts about the foil cycling device

  • Efficient protection of sensitive component surfaces
  • Adjustable displacement path
  • Easy, cycle-controlled integration of the device in the welding process

MS soniAPP

With two interactive applications, the MS Ultrasonic Technology Group perfectly supplements its portfolio of ultrasonic servo presses.

Facts about MS soniAPP

  • Software for quality assurance
  • MS soniAPP production: comprehensive overview of all MS equipment in the machinery with detailed display of process and welding data
  • MS soniAPP Service: simple sending of messages and errors to MS directly from the machine

Ultrasonic welding – learn more now 

Discover the potential of the new MS soniTOP ultrasonic servo presses! Find out more details about the numerous unique features, from preciSer® servo drive to the quick change! At the MS Ultrasonic Technology Group, many experts in ultrasonic technology are there for you: patient, confident and technically versed. We are looking forward hearing from you.

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MS soniTOP – the next trade show 

Our new ultrasonic servo presses are also demonstrated live around the world at various trade fairs and events. The next event..

NPE 2018
Orlando, Florida/USA
Hall: E
Booth: W7693
07.–11 May, 2018